Equipment

The capsule polisher is an option for the PTK capsule filling machine. Dust on manufactured capsules can be removed with this capsule polishing machine.

The Hanningfield Uni-Dust centrifugal precipitator is specifically designed to recover waste powder from in-house pharmaceutical processes such as compression and encapsulation, typically capturing 90 to 99.9% of waste powder. - Highly efficient design covering 90 - 99.9% - Prevents clogging and replacement of expensive filters in a central vacuum system or vacuum cleaner - Improved lot alignment and product recovery - Virtually zero maintenance costs with no moving parts or filters - Reconstituted powder can be re-introduced - minimizing material wastage and saving money

The Hanningfield Uni-Dust centrifugal precipitator is specifically designed to recover waste powder from in-house pharmaceutical processes such as compression and encapsulation, typically capturing 90 to 99.9% of waste powder. - Highly efficient design covering 90 - 99.9% - Prevents clogging and replacement of expensive filters in a central vacuum system or vacuum cleaner - Improved lot alignment and product recovery - Virtually zero maintenance costs with no moving parts or filters - Reconstituted powder can be re-introduced - minimizing material wastage and saving money

Manual, up to 3.5 bar Dispensing materials: Adhesives, UV adhesives, acids, alcohol/methanol, anaerobics, bases, cyanoacrylate, oils/greases/greases, silicone (RTV)/gels, solder masks/pastes/PVA, thinner

The PM-C series PTK high-speed mixers with a special blade agitator are designed for mixing and granulating powders in the laboratory.

Interchangeable tank design minimizes cleanup time and material wastage for maximum production flexibility.

The device for removing foreign substances generated by drying the coating solution in the coating drum removes them with a vacuum and collects them in a dust collector.

The Rotodoser is designed for applications where high precision and accurate dosing are required. - Provides the user with high-precision dosing and full control over the supply of material. - cGMP design - Easy to install - top and bottom halves connections can be supplied to match customer's existing ones. - All parts are easily disassembled for easy cleaning and replacement of wear parts. - All contact parts are made of 316L steel, and non-metal parts are FDA compliant. Full documentation is provided with each valve.

Dust collector is an option for the PTK capsule filling machine. Dust is sucked out of the machine and dust collector through this device, which helps the machine to be neat and clean.

Coating drum rack is designed to store PC-L series drums and plenums.

The double jacket is an option for the high speed PTK mixer. The container has a double jacket. Water or steam is supplied to the wall cavity to control the temperature of the container.

Replacement parts are an option for the PTK capsule filling machine. The machine can be configured for any size capsule with a range of replacement parts available. The capsule filling device is designed to be easily replaced by qualified operators.

The WIP system is an option for the PTK tablet coating machine. The WIP (Wash In Place) system automatically cleans every part of the coater. 5 nozzles are equipped to clean the inside/outside of the coating drum and the air intake/exhaust lines.

Split butterfly valves consist of two parts: an active half and a passive half. Typically, the active half is connected to a receiving vessel or processing machine, while the passive half is usually mounted on a discharge drum or similar device.

Tank lamp is an option for the PTK High Speed ​​Mixer. There is an LED light on the lid of the jar to check the powder while mixing. This lamp is also useful when the operator is checking the powder through the window on the machine. It is semi-permanent and the lamp cover can be removed separately. Thus, cleaning and maintenance are simplified.

Stainless steel body, for low to medium viscosity materials Typical dispense liquids: Adhesives, UV adhesives, alcohols/methanol, oils/greases/lubricants, solvents

The LBQ-120 machine is designed for applying self-adhesive labels to cylindrical and rectangular cans. The containers are fed onto a conveyor and are detected by a sensor, along which a tape of labels wound on a reel is pulled.

LBQ-120 also has quality control functions with an optional barcode sensor, inkjet/laser printers, and visual print inspection.

"Vial Filling and Capping Machine Type FLL301/G Automatic Linear Vial Filling and Capping Machine # Standard application range: - Filling volume 0.2 - 250ml - Object diameter up to 68mm. - Object height up to 135 mm For bubble diameters over 32 mm, the machine will operate as a 3-head machine with double filling # Standard equipment: - softPLC on embedded PC with Windows 7 (Beckhoff CX 20x0) - 12" HMI color touch screen, with the possibility of 4-level password management like recipe management, - Three-color warning light indicating the status of the machine. # Orange flashing: Jogging enabled. # Red: machine stopped. - Servo-driven conveying system - Servo-driven piston pump stroke and rotation, - Servo-driven height adjustment of the needle assembly, - The speed of the machine is infinitely adjustable, the speed is shown on the display in vials per minute. - Electronic dispensing counter, the number of objects processed is displayed on the HMI - resettable - Change the nominal set to work with vials of the same size. - Support for placing the stopper of the sorting bowl next to the machine. - Sorting bowl for stoppers with a minimum sensor Checking the presence of a stopper on the bottle - Rejection system - Safety cabinet with safety locking mechanism. When only one door is open, the machine stops automatically. - With single-wire numbering Processing stations: -> Turntable feed -> 6 filling stations, dosing with rotary piston pump, - with a rotary piston pump unit for 6 rotary piston pumps, - with the sign "no object - no filling", - with 8 suction pipes, 6 filling pipes, 6 filling needles. -> Cork sorting system - with cup feeder for sorting corks of the same size and type - with guides for feeding stoppers, -> Stopper insertion station - with vacuum gripper and setting lever - with "no object - no stopper" feature, - with adjustable height for full or half insertion of the stopper -> Vial rejection system without stopper - other additional controls possible -> Discharge system Throughput, depending on fill volume, viscosity, object size and type of stopper, up to 18,000 items per hour, according to DIN / ISO 8362 1/4 medium water. including manual control valve - Buffer tank with CIP / SIP capability with level measurement and connection for inert gas supply - Needle cleaning tank (filling and inert gas supply). For the CIP and SIP process, all needles will have to be manually removed from their holders and placed in special CIP/SIP receptacles allowing internal and external cleaning. - Cycle time settings are adjusted via the filling machine's HMI. Media generation and control from the client system Signal exchange with the available CIP / SIP system on site, which must be fixed during the design phase. The process of the CIP/SIP machine respectively the cycle time is set via the HMI of the machine. Process parameters and precise control of CIP and SIP processes are product dependent and must be determined and evaluated by the customer. Pre-cycles when production is stopped: CIP cycle (approx. 40 minutes): - Start CIP / SIP - Purge system - Product filter removal - Leak test / pressure test - Cleaning with PW - Cleaning with WFI - Purge system SIP cycle ( approx. 140 minutes): Inserting the filter of the goods Leak test / pressure test Sterilization Hot air drying Cooling Cycle time for one complete CIP / SIP process ==> approx. 3 hours (subject to confirmation during the test process by the customer) Min. sterilization time = 20 min. Min. sterilization temperature = 121 °C Note: - Machines with CIP / SIP capability cannot be equipped with an inert gas supply system during the filling device, as well as humidification pumps - Liquid cleaning agents, other than purified water or water for injection, is not covered in this quotation. If other cleaners are to be used for the CIP cycle, the customer must provide accurate information about them for material compatibility studies - Does not include pumps with CIP / SIP function, which must be specified separately.

As an option for the PTK capsule filling machine, the pellet filling machine is designed to fill hard gelatin capsules with pellets. It is designed to minimize weight fluctuation so pellet feed can be easily adjusted to achieve a given weight.

The Rotovalve Plus is designed to assist in the loading and volumetric dosing of bulk solids. - Delivers large volumes of powder at a controlled rate. - Ideal for applications where a higher degree of accuracy is required (compared to Rotovalve Light). - CIP and SIP cleaning - All parts are easily disassembled for easy cleaning and replacement of wear parts. - All contact parts are made of 316L steel, and non-metal parts are FDA compliant. Full documentation is provided with each valve. - cGMP design - Easy to install - top and bottom halves connections can be supplied to match customer's existing ones.

The Hanningfield Uni-Dust centrifugal precipitator is specifically designed to recover waste powder from in-house pharmaceutical processes such as compression and encapsulation, typically capturing 90 to 99.9% of waste powder. - Highly efficient design covering 90 - 99.9% - Prevents clogging and replacement of expensive filters in a central vacuum system or vacuum cleaner - Improved lot alignment and product recovery - Virtually zero maintenance costs with no moving parts or filters - Reconstituted powder can be re-introduced - minimizing material wastage and saving money