Replacement parts are an option for the PTK capsule filling machine. The machine can be configured for any size capsule with a range of replacement parts available. The capsule filling device is designed to be easily replaced by qualified operators.
The device generates heated air to feed the fluidized bed dryer. This air handling unit contains a coil steam heating system, the machine will control the air temperature and adjust the steam to maintain the desired temperature. Contains pre-filter, middle filter and HEPA filter.
The tablet feeder uses innovative orientation and separation technology to accurately dispense tablets into hard gelatin capsules. Encapsulation of single or multiple tablets as well as tablet/powder/granule combinations is made possible by the addition of this precise device.
The option for the PTK tablet press, the built-in powder loader, works in the same way as the standard powder loader, however the control systems are built into the PTK machine itself. This gives a more compact system in confined spaces.
The liquid tank is an option for the PTK tablet coater. The (liquid) solution is contained in this container and pumped to the spray guns (The pumps are located in the control cabinet). The low height of the structure simplifies maintenance.
The powder loader is an option for the PTK capsule filling machine. The vacuum effect automatically feeds the powder into the main hopper. If there is not enough powder in the hopper, a signal activated by the sensor starts the vacuum pump, which starts the powder supply. The control panel and powder loader are combined and consist of a hopper and a suction pipe, as well as an antistatic connecting hose and an air hose.
The device for rejecting incorrectly installed capsules is located behind the feeder. If split or damaged capsules are blocking the channel, the device will purge air to remove the bad capsules from the supply port.
The device for removing foreign substances generated by drying the coating solution in the coating drum removes them with a vacuum and collects them in a dust collector.
As an option for the PTK tablet press, the powder feeder automatically feeds the powder into the main powder hopper of the machine using vacuum. If the level of powder in the hopper is low, a signal activated by the sensor starts the vacuum pump, which starts the powder supply.
As an option for the PTK capsule filling machine, the pellet filling machine is designed to fill hard gelatin capsules with pellets. It is designed to minimize weight fluctuation so pellet feed can be easily adjusted to achieve a given weight.
The heat exchanger is an option for the PTK Fluid Bed Dryer. The air is heated through this device and fed into the system. Directly before the blower, pre- and middle filters are installed, which filter the outside air supplied to the heat exchanger.
The system contains a spray head, a detergent tank, a WIP pump and three ports for warm water, cold water and purified water, which are installed in the WIP rack. The system will cycle through the water types and add detergent if needed. After the cleaning is completed, the system is flushed with purified water to complete the cleaning.
Dust collector is an option for the PTK capsule filling machine. Dust is sucked out of the machine and dust collector through this device, which helps the machine to be neat and clean.
The vacuum conveyor uses negative pressure to gently capture materials for transfer. This process works by creating a pressure differential, pressure equalization creates suction. This principle is used when air is evacuated from a pipeline, creating a negative pressure that has the power to draw solid particles through the pipeline into a vacuum conveyor.
Tank lamp is an option for the PTK High Speed Mixer. There is an LED light on the lid of the jar to check the powder while mixing. This lamp is also useful when the operator is checking the powder through the window on the machine. It is semi-permanent and the lamp cover can be removed separately. Thus, cleaning and maintenance are simplified.
The capsule loader is an option for the PTK capsule filling machine. Designed to lift the capsules to prevent them from separating and crushing during loading. Automatic operation is controlled by a sensor.
The pump rack supplies fluid from the fluid reservoir to the fluidized bed sprayer. By using a special hose for the peristaltic pump head, it can be used in a hygienic environment without harmful emissions. Equipped with a servomotor, it delivers liquid with sufficient force even at low rotation speed, and intuitive visibility is provided by our own program.
Wet grinding of agglomerates after mixing or sizing of dry granules after fluid bed drying can be performed using the same mill. Screens are available in various sizes and geometries. The cone mill is available as an integrated system or a stand-alone type.
The powder is loaded by a dust collector and discharged by an insulated vacuum conveyor. The finished material is fed through an antistatic hose to a vacuum conveyor (option). The anti-static hose minimizes getting stuck inside the hose, which reduces power transfer time and safely eliminates the risk of static electricity.
The PTK tablet press duster option is a highly efficient vibrating spiral that moves the tablets up or down to remove dust by vibration. The machine is also equipped with a vibration control system to change the vibration frequency so that it can be easily optimized. Switching on and off the machine is carried out from the control panel of the PTK press or independently.