Rota

The RE400 labeller is designed to handle unstable cylindrical containers at high throughput and guarantee smooth transport of objects through all stations.

The labeling machines RE200 and RE300 are designed to work with unstable cylindrical containers and guarantee smooth transport of objects through all stations.

The RE50 and RE100 labelers are designed to handle unstable cylindrical containers in low volume production environments and guarantee smooth transport of objects through all stations.

The Model RKE200 Plunger Inserter and Syringe Labeling Machine uses the latest technology and advanced software to ensure accurate plunger insertion and labeling without damaging objects.

Syringes are fed into the machine through a loading chute that can be directly connected to a superior machine, such as a denesting unit or an inspection machine. The sorting system feeds the plungers, which are then transferred through the intermediate wheel to the transport clamps of the main turret. Syringes with inserted plungers are transported to the labeling station.

The RKE50 Plunger Inserter and Syringe Labeler is designed for gentle handling of containers in low volume production environments.

The syringes are manually fed into the machine through a chute, the sorting system feeds the plungers which are gripped one by one by a torque controlled robotic arm. Syringes with inserted plungers are transported to the labeling station.

The R941/MA-G, R960/MA-G, R980/MA-G combined in-line machines for filling and sealing ampoules and filling and sealing vials are suitable for filling any product under sterile conditions. The integration of modern technologies and the use of servo drives ensure smooth movement and transportation of objects without damage. These machine models are designed to be integrated into complete production lines for mass production, but can also be supplied as stand-alone machines.

The FLR50 and FLR100 glass vial filling and sealing machines are designed to fill any liquid under sterile conditions and are ideal for small batch production. The compact design allows to place these models in small production rooms.

Models FLR50 and FLR100 are also available in different versions such as filling, rubber stoppering and aluminum capping (/GB), only filling and sealing with rubber stoppers (/G), only aluminum capping (/ B), filling and closing with screw caps (/S).

Advanced Technology The ROTA Syringe Processing Machine for Inserted and Pre-Sterilized Syringes is the embodiment and integration of ROTA's many years of experience as a supplier to the pharmaceutical industry. The concept of the machine is based on a thorough analysis of customer expectations. The machine program meets the needs of customers for both start-up syringe production and mass production.

High Speed ​​Automatic Labeling Machine Type RE400 Automatic rotary labeling machine for labeling cylindrical objects. The range of diameters of labeled objects in the standard version is 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management and recipe management - Machine speed stepless, speed displayed on the HMI screen in objects per minute . - counter of objects in the feed zone, indication on the HMI - Herma 500 label dispenser for self-adhesive labels: label height: max. 78 mm, label length: max. 100 mm, Maximum label roll diameter: 300 mm, standard core diameter 76, 2 mm By additional agreement, parts of the machine for a labeling reel with a diameter of up to 400 mm and a core (on request) can be developed. - Label roll drive, - Loop pre-winding system, - Motorized liner waste collection unit - One set of replacement parts for one type of object size. Safety cabinet with locking safety mechanism, the machine automatically stops with an error message on the HMI when any door is opened. Processing stations: feeding magazine Labeling station, with object presence control sensor "no object - no labeling". Exit store. The performance of the machine depends on the size of the labeled objects and the length of the label, as well as on the required printing system, the number of characters of variable information.

Labeling machine type RE300 Automatic rotary labeling machine for labeling cylindrical objects. Range of diameters of labeled objects: Diameter 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management as recipe management, - Machine speed steplessly adjustable, speed displayed on HMI screen in objects per minute. - The supply magazine is equipped with an object sensor with display of information on the HMI screen - Herma 400 V8L automatic label applicator for working with self-adhesive labels: maximum label height 78 mm, maximum label length 100 mm, Maximum label roll diameter: 400 mm, roll core diameter: 76 , 2 mm standard, (on an additional request, a label feeder can be manufactured for a different diameter of the core and roll, for this it is necessary to specify the required diameters at the time of placing the Order, if they differ from the standard ones), - with a label roll drive, - with a system of preliminary loop winding, - with a motorized waste labeling tape collection unit. - The basic equipment of the machine includes one set of interchangeable parts for one type of object size. Safety cabinet with locking safety mechanism, the machine automatically stops with an error message on the HMI when any door is opened. Processing stations: feeding magazine Labeling station applicator of self-adhesive labels, with a sensor for monitoring the presence of an object "no object - no labeling". unloading store. The performance of the machine depends on the size of the labeled objects and the length of the label, as well as on the required printing system, the number of characters of variable information. For cylindrical objects up to 12 mm in diameter or 1 + 2 ml ampoules, capacity up to 18,000 ampoules per hour. Productivity [ampoules / h] Diameter / output Up to 12 mm 18000 Up to 15 mm 16000 Up to 17 mm 14000 Up to 20 mm 12000 Up to 22 mm 10000 Labeling capacity [vials / h] Diameter Up to 15 mm 16000 Up to 17 mm 14000 Up to 20 mm 12000 Up to 22 mm 10000 Up to 25 mm 9000 Up to 30 mm 8000 Up to 35 mm 7000

Automatic labeling machine type RE200 Automatic rotary machine for labeling cylindrical objects with self-adhesive labels. The range of diameters of labeled objects is 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management and recipe management - Machine speed stepless, speed displayed on the HMI screen in objects per minute . - infeed magazine equipped with object counter with indication on HMI - Herma 500 label dispenser for self-adhesive labels: label height: max. 78 mm, label length: max. 100 mm, Maximum label roll diameter: 400 mm, core diameter: 76.2 mm standard, (specify required diameter when ordering, if not standard), - with label roll drive, - with loop pre-winding system, - with motorized waste labeling tape collection unit. - One set of interchangeable parts for one type of object size. Safety cabinet with locking safety mechanism. When only one door is open, the machine stops automatically with an error message on the HMI. Processing stations: supply magazine, labeling station automatic label applicator, with sensor control "no object - no label". Output magazine The capacity of the machine depends on the size of the object and the length of the label, as well as the required number of application of variable characters, and for cylindrical objects with a diameter of up to 15 mm, the productivity is up to 12000 / h. The machine is equipped with a label printer for applying variable information to labels

Labeling equipment, labeling machine RE-100 Automatic rotary machine for applying self-adhesive labels on cylindrical objects. The range of diameters of labeled objects is 9-26 mm (Standard). By additional agreement, after processing the submitted samples, format parts for objects with a diameter of 9 to 52 mm (Special) can be manufactured. Standard equipment: - PLC - HMI color touch screen with 4-level password management as well as recipe management - Machine speed stepless, speed displayed on the HMI screen in objects per minute. - Herma 500 label dispenser for self-adhesive labels: label height: max. 78 mm, label length: max. 100 mm, Maximum label roll diameter: 300 mm, standard core diameter 76, 2 mm By additional agreement, parts of the machine for labeling spools with a diameter of up to 400 mm and a core diameter (on request) can be developed. - One set of replacement parts for one object size. Processing stations: loading magazine Labeling station, with a sensor for monitoring the presence of an object "no object - no labeling". Unloading magazine The productivity of the machine depends on the size of the objects to be labeled and the length of the label, as well as on the required printing system, the number of characters of variable information. For cylindrical objects with a diameter of up to 25 mm, the maximum productivity is up to 6000 objects per hour. loading magazine Labeling station, with a sensor for monitoring the presence of an object "no object - no labeling". Unloading magazine The productivity of the machine depends on the size of the objects to be labeled and the length of the label, as well as on the required printing system, the number of characters of variable information. For cylindrical objects with a diameter of up to 25 mm, the maximum productivity is up to 6000 objects per hour. loading magazine Labeling station, with a sensor for monitoring the presence of an object "no object - no labeling". Unloading magazine The productivity of the machine depends on the size of the objects to be labeled and the length of the label, as well as on the required printing system, the number of characters of variable information. For cylindrical objects with a diameter of up to 25 mm, the maximum productivity is up to 6000 objects per hour.

Syringe denesting machine type RDN400 Syringe denesting machine # Range of application: Syringes 0.5 - 20 ml according to ISO 11040-4 # Standard equipment: Basic machine: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management capability as recipe management, - With one set of replacement parts for one size and type of socket - With one set of replacement parts for one syringe size and type - With one set of replacement parts for one size bath and type - With safety cabinet with locking safety mechanism. When one door is open, the machine stops automatically. # Process description: The syringe tank is loaded onto a special conveyor belt manually or via a conveyor belt depending on the application. The vat is transported under the nest picker. Pick up the panel where the nest is picked up and placed on its transport belt. Empty baths are automatically stacked into each other, and the nests are directed to the syringe. pick up the station. A special surface pushes the syringes up, allowing you to grab the syringe. with pinches. When lifted, the syringes move along the exit channel. At the end of the conveyor belt, empty nests fall down and can be collected in a dustbin (not included). An automatic stacking station for the nest can be optionally offered. Productivity, depending on the size of the object: up to 24.000 / hour. A special surface pushes the syringes up, allowing you to grab the syringe. with pinches. When lifted, the syringes move along the exit channel. At the end of the conveyor belt, empty nests fall down and can be collected in a dustbin (not included). An automatic stacking station for the nest can be optionally offered. Productivity, depending on the size of the object: up to 24.000 / hour. A special surface pushes the syringes up, allowing you to grab the syringe. with pinches. When lifted, the syringes move along the exit channel. At the end of the conveyor belt, empty nests fall down and can be collected in a dustbin (not included). An automatic stacking station for the nest can be optionally offered. Productivity, depending on the size of the object: up to 24.000 / hour.

Tyvek automatic cap and liner removal Tyvek automatic cap and liner removal from nest prior to loading into the filling and sealing area of ​​the machine. Nests get into the car on a conveyor belt. A special device stops the nest under the heating device. After the heating process, the Tyvek lid and liner are removed from the nest and automatically ejected into the waste channel. Once removed, the nest automatically moves to the filling/capping section of the machine. The removal area and the filling area are separated by a polycarbonate panel. Includes machine work table and extended safety barrier system, as well as a conveyor belt extension. Only possible in combination with automatic nest transport (pos. RSM 1.12).

manual depacking station Manual depacking station for removing outer packaging as well as Tyvek lids and liners from trays and nests. After unpacking - nests are manually placed on a holding platform so that nested objects can be removed from the nest by the robotic arm of the manipulator - vials are manually fed from the trays to the turntable Optional equipment: - With a hole in the top of the reject machine, including a reject container - Four ports for gloves, including two pairs of hypalon gloves.

The ROTA RSM02 and RSM05 machines are filling and capping machines for pre-sterilized and nested syringes. Due to its design, the RSM series can be easily adapted to work with vials and pre-sterilized and sealed cartridges in nests.

"Vial Filling and Capping Machine Type FLL301/G Automatic Linear Vial Filling and Capping Machine # Standard application range: - Filling volume 0.2 - 250ml - Object diameter up to 68mm. - Object height up to 135 mm For bubble diameters over 32 mm, the machine will operate as a 3-head machine with double filling # Standard equipment: - softPLC on embedded PC with Windows 7 (Beckhoff CX 20x0) - 12" HMI color touch screen, with the possibility of 4-level password management like recipe management, - Three-color warning light indicating the status of the machine. # Orange flashing: Jogging enabled. # Red: machine stopped. - Servo-driven conveying system - Servo-driven piston pump stroke and rotation, - Servo-driven height adjustment of the needle assembly, - The speed of the machine is infinitely adjustable, the speed is shown on the display in vials per minute. - Electronic dispensing counter, the number of objects processed is displayed on the HMI - resettable - Change the nominal set to work with vials of the same size. - Support for placing the stopper of the sorting bowl next to the machine. - Sorting bowl for stoppers with a minimum sensor Checking the presence of a stopper on the bottle - Rejection system - Safety cabinet with safety locking mechanism. When only one door is open, the machine stops automatically. - With single-wire numbering Processing stations: -> Turntable feed -> 6 filling stations, dosing with rotary piston pump, - with a rotary piston pump unit for 6 rotary piston pumps, - with the sign "no object - no filling", - with 8 suction pipes, 6 filling pipes, 6 filling needles. -> Cork sorting system - with cup feeder for sorting corks of the same size and type - with guides for feeding stoppers, -> Stopper insertion station - with vacuum gripper and setting lever - with "no object - no stopper" feature, - with adjustable height for full or half insertion of the stopper -> Vial rejection system without stopper - other additional controls possible -> Discharge system Throughput, depending on fill volume, viscosity, object size and type of stopper, up to 18,000 items per hour, according to DIN / ISO 8362 1/4 medium water. including manual control valve - Buffer tank with CIP / SIP capability with level measurement and connection for inert gas supply - Needle cleaning tank (filling and inert gas supply). For the CIP and SIP process, all needles will have to be manually removed from their holders and placed in special CIP/SIP receptacles allowing internal and external cleaning. - Cycle time settings are adjusted via the filling machine's HMI. Media generation and control from the client system Signal exchange with the available CIP / SIP system on site, which must be fixed during the design phase. The process of the CIP/SIP machine respectively the cycle time is set via the HMI of the machine. Process parameters and precise control of CIP and SIP processes are product dependent and must be determined and evaluated by the customer. Pre-cycles when production is stopped: CIP cycle (approx. 40 minutes): - Start CIP / SIP - Purge system - Product filter removal - Leak test / pressure test - Cleaning with PW - Cleaning with WFI - Purge system SIP cycle ( approx. 140 minutes): Inserting the filter of the goods Leak test / pressure test Sterilization Hot air drying Cooling Cycle time for one complete CIP / SIP process ==> approx. 3 hours (subject to confirmation during the test process by the customer) Min. sterilization time = 20 min. Min. sterilization temperature = 121 °C Note: - Machines with CIP / SIP capability cannot be equipped with an inert gas supply system during the filling device, as well as humidification pumps - Liquid cleaning agents, other than purified water or water for injection, is not covered in this quotation. If other cleaners are to be used for the CIP cycle, the customer must provide accurate information about them for material compatibility studies - Does not include pumps with CIP / SIP function, which must be specified separately.

Linear ampoule filling and sealing machines R941/MA, R960/MA and R980/MA are designed for product filling under sterile conditions. Modern technologies combined with servo drives ensure smooth movement and transport of ampoules without breakage. These machine models are designed to be integrated into complete production lines for mass production, but can also be supplied as stand-alone machines.

The FLL60, FKL120, FLL120, FLL201 and FLL401 linear flask filling and capping machines with an innovative transport system are the most modern filling solution for any type of product.

Models FLL60, FKL120, FLL120, FLL201 and FLL401 are also available in different versions such as filling, rubber stoppering and aluminum capping (/GB), only filling and rubber stoppering (/G), Seaming only with aluminum caps (/B), filling and closing with screw caps (/S), snap caps (/AP).