Filling Machines

The R915 Series benchtop machines are ideal for R&D and the biotech industry where small batches are required. The ampoules/vials are manually inserted by the operator into the transport wheel, which moves the objects sequentially to the filling station and on to the capping station.

Filling of ampoules/vials is carried out using rotary piston pumps, providing high dosing accuracy. The design of the machine allows easy integration of peristaltic pumps and a filling system when disposable parts in contact with the product are required.

The FLR50/S-SAR tube filling and sealing machine is designed to handle small plastic vials without a stable base under sterile conditions. The compact design allows you to place this model in a small area, and also provides ease of operation and maintenance. Installing additional modules and functions allows you to customize the machine according to individual requirements for specific applications.

R911/MA and R921/MA rotary ampoule filling and sealing machines are designed for sterile filling in small batch production environments. Thanks to their compact design, the R911/MA and R921/MA models are very easy to operate and maintain and can be placed in small spaces.

The FLL60, FKL120, FLL120 and FLL201 linear filling, capping and sealing machines with an innovative transport system are the most modern filling solution for any type of product.

Models FLL60, FKL120, FLL120, FLL201 and FLL401 are also available in different versions such as filling, rubber stoppering and aluminum capping (/GB), only filling and rubber stoppering (/G), Seaming only with aluminum caps (/B), filling and closing with screw caps (/S), snap caps (/AP).

The FLL60, FKL120, FLL120, FLL201 and FLL401 linear flask filling and capping machines with an innovative transport system are the most modern filling solution for any type of product.

Models FLL60, FKL120, FLL120, FLL201 and FLL401 are also available in different versions such as filling, rubber stoppering and aluminum capping (/GB), only filling and rubber stoppering (/G), Seaming only with aluminum caps (/B), filling and closing with screw caps (/S), snap caps (/AP).

The R911/MA-G and R921/MA-G combined ampoule filling and sealing and vial filling and sealing machines are suitable for filling any product under sterile conditions. The small footprint, ease of operation and maintenance make them ideal machines for small batch production.

The ROTA RSM02 and RSM05 machines are filling and capping machines for pre-sterilized and nested syringes. Due to its design, the RSM series can be easily adapted to work with vials and pre-sterilized and sealed cartridges in nests.

Linear ampoule filling and sealing machines R941/MA, R960/MA and R980/MA are designed for product filling under sterile conditions. Modern technologies combined with servo drives ensure smooth movement and transport of ampoules without breakage. These machine models are designed to be integrated into complete production lines for mass production, but can also be supplied as stand-alone machines.

"Vial Filling and Capping Machine Type FLL301/G Automatic Linear Vial Filling and Capping Machine # Standard application range: - Filling volume 0.2 - 250ml - Object diameter up to 68mm. - Object height up to 135 mm For bubble diameters over 32 mm, the machine will operate as a 3-head machine with double filling # Standard equipment: - softPLC on embedded PC with Windows 7 (Beckhoff CX 20x0) - 12" HMI color touch screen, with the possibility of 4-level password management like recipe management, - Three-color warning light indicating the status of the machine. # Orange flashing: Jogging enabled. # Red: machine stopped. - Servo-driven conveying system - Servo-driven piston pump stroke and rotation, - Servo-driven height adjustment of the needle assembly, - The speed of the machine is infinitely adjustable, the speed is shown on the display in vials per minute. - Electronic dispensing counter, the number of objects processed is displayed on the HMI - resettable - Change the nominal set to work with vials of the same size. - Support for placing the stopper of the sorting bowl next to the machine. - Sorting bowl for stoppers with a minimum sensor Checking the presence of a stopper on the bottle - Rejection system - Safety cabinet with safety locking mechanism. When only one door is open, the machine stops automatically. - With single-wire numbering Processing stations: -> Turntable feed -> 6 filling stations, dosing with rotary piston pump, - with a rotary piston pump unit for 6 rotary piston pumps, - with the sign "no object - no filling", - with 8 suction pipes, 6 filling pipes, 6 filling needles. -> Cork sorting system - with cup feeder for sorting corks of the same size and type - with guides for feeding stoppers, -> Stopper insertion station - with vacuum gripper and setting lever - with "no object - no stopper" feature, - with adjustable height for full or half insertion of the stopper -> Vial rejection system without stopper - other additional controls possible -> Discharge system Throughput, depending on fill volume, viscosity, object size and type of stopper, up to 18,000 items per hour, according to DIN / ISO 8362 1/4 medium water. including manual control valve - Buffer tank with CIP / SIP capability with level measurement and connection for inert gas supply - Needle cleaning tank (filling and inert gas supply). For the CIP and SIP process, all needles will have to be manually removed from their holders and placed in special CIP/SIP receptacles allowing internal and external cleaning. - Cycle time settings are adjusted via the filling machine's HMI. Media generation and control from the client system Signal exchange with the available CIP / SIP system on site, which must be fixed during the design phase. The process of the CIP/SIP machine respectively the cycle time is set via the HMI of the machine. Process parameters and precise control of CIP and SIP processes are product dependent and must be determined and evaluated by the customer. Pre-cycles when production is stopped: CIP cycle (approx. 40 minutes): - Start CIP / SIP - Purge system - Product filter removal - Leak test / pressure test - Cleaning with PW - Cleaning with WFI - Purge system SIP cycle ( approx. 140 minutes): Inserting the filter of the goods Leak test / pressure test Sterilization Hot air drying Cooling Cycle time for one complete CIP / SIP process ==> approx. 3 hours (subject to confirmation during the test process by the customer) Min. sterilization time = 20 min. Min. sterilization temperature = 121 °C Note: - Machines with CIP / SIP capability cannot be equipped with an inert gas supply system during the filling device, as well as humidification pumps - Liquid cleaning agents, other than purified water or water for injection, is not covered in this quotation. If other cleaners are to be used for the CIP cycle, the customer must provide accurate information about them for material compatibility studies - Does not include pumps with CIP / SIP function, which must be specified separately.