Bottle Filling and Capping Machine

"Vial Filling and Capping Machine Type FLL301/G Automatic Linear Vial Filling and Capping Machine # Standard application range: - Filling volume 0.2 - 250ml - Object diameter up to 68mm. - Object height up to 135 mm For bubble diameters over 32 mm, the machine will operate as a 3-head machine with double filling # Standard equipment: - softPLC on embedded PC with Windows 7 (Beckhoff CX 20x0) - 12" HMI color touch screen, with the possibility of 4-level password management like recipe management, - Three-color warning light indicating the status of the machine. # Orange flashing: Jogging enabled. # Red: machine stopped. - Servo-driven conveying system - Servo-driven piston pump stroke and rotation, - Servo-driven height adjustment of the needle assembly, - The speed of the machine is infinitely adjustable, the speed is shown on the display in vials per minute. - Electronic dispensing counter, the number of objects processed is displayed on the HMI - resettable - Change the nominal set to work with vials of the same size. - Support for placing the stopper of the sorting bowl next to the machine. - Sorting bowl for stoppers with a minimum sensor Checking the presence of a stopper on the bottle - Rejection system - Safety cabinet with safety locking mechanism. When only one door is open, the machine stops automatically. - With single-wire numbering Processing stations: -> Turntable feed -> 6 filling stations, dosing with rotary piston pump, - with a rotary piston pump unit for 6 rotary piston pumps, - with the sign "no object - no filling", - with 8 suction pipes, 6 filling pipes, 6 filling needles. -> Cork sorting system - with cup feeder for sorting corks of the same size and type - with guides for feeding stoppers, -> Stopper insertion station - with vacuum gripper and setting lever - with "no object - no stopper" feature, - with adjustable height for full or half insertion of the stopper -> Vial rejection system without stopper - other additional controls possible -> Discharge system Throughput, depending on fill volume, viscosity, object size and type of stopper, up to 18,000 items per hour, according to DIN / ISO 8362 1/4 medium water. including manual control valve - Buffer tank with CIP / SIP capability with level measurement and connection for inert gas supply - Needle cleaning tank (filling and inert gas supply). For the CIP and SIP process, all needles will have to be manually removed from their holders and placed in special CIP/SIP receptacles allowing internal and external cleaning. - Cycle time settings are adjusted via the filling machine's HMI. Media generation and control from the client system Signal exchange with the available CIP / SIP system on site, which must be fixed during the design phase. The process of the CIP/SIP machine respectively the cycle time is set via the HMI of the machine. Process parameters and precise control of CIP and SIP processes are product dependent and must be determined and evaluated by the customer. Pre-cycles when production is stopped: CIP cycle (approx. 40 minutes): - Start CIP / SIP - Purge system - Product filter removal - Leak test / pressure test - Cleaning with PW - Cleaning with WFI - Purge system SIP cycle ( approx. 140 minutes): Inserting the filter of the goods Leak test / pressure test Sterilization Hot air drying Cooling Cycle time for one complete CIP / SIP process ==> approx. 3 hours (subject to confirmation during the test process by the customer) Min. sterilization time = 20 min. Min. sterilization temperature = 121 °C Note: - Machines with CIP / SIP capability cannot be equipped with an inert gas supply system during the filling device, as well as humidification pumps - Liquid cleaning agents, other than purified water or water for injection, is not covered in this quotation. If other cleaners are to be used for the CIP cycle, the customer must provide accurate information about them for material compatibility studies - Does not include pumps with CIP / SIP function, which must be specified separately.