Magnesium is supplied from a separate rack. The rack consists of a magnesium hopper and a control cabinet. Rollers are used to facilitate movement. Magnesium is supplied to the spray block, which is installed at the base of the feeder.
Wet grinding of agglomerates after mixing or sizing of dry granules after fluid bed drying can be performed using the same mill. Screens are available in various sizes and geometries. The cone mill is available as an integrated system or a stand-alone type.
The pump rack supplies fluid from the fluid reservoir to the fluidized bed sprayer. By using a special hose for the peristaltic pump head, it can be used in a hygienic environment without harmful emissions. Equipped with a servomotor, it delivers liquid with sufficient force even at low rotation speed, and intuitive visibility is provided by our own program.
The capsule loader is an option for the PTK capsule filling machine. Designed to lift the capsules to prevent them from separating and crushing during loading. Automatic operation is controlled by a sensor.
Automatic labeling machine type RE200 Automatic rotary machine for labeling cylindrical objects with self-adhesive labels. The range of diameters of labeled objects is 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management and recipe management - Machine speed stepless, speed displayed on the HMI screen in objects per minute . - infeed magazine equipped with object counter with indication on HMI - Herma 500 label dispenser for self-adhesive labels: label height: max. 78 mm, label length: max. 100 mm, Maximum label roll diameter: 400 mm, core diameter: 76.2 mm standard, (specify required diameter when ordering, if not standard), - with label roll drive, - with loop pre-winding system, - with motorized waste labeling tape collection unit. - One set of interchangeable parts for one type of object size. Safety cabinet with locking safety mechanism. When only one door is open, the machine stops automatically with an error message on the HMI. Processing stations: supply magazine, labeling station automatic label applicator, with sensor control "no object - no label". Output magazine The capacity of the machine depends on the size of the object and the length of the label, as well as the required number of application of variable characters, and for cylindrical objects with a diameter of up to 15 mm, the productivity is up to 12000 / h. The machine is equipped with a label printer for applying variable information to labels
| Производительность | До 12000 объектов в час |
| Размеры объектов | Диаметр 9-36 мм |
| Скорость машины | бесступенчатая, скорость отображается в объектах в минуту |
| Высота этикеток | макс. 78 мм |
| Длина этикеток | макс. 100 мм |
| Максимальный диаметр рулона этикеток | 400 мм |
| Диаметр сердечника | стандартный 76,2 мм (при заказе указать требуемый диаметр, если не стандартный) |
Characteristics
Labeling machine type RE300 Automatic rotary labeling machine for labeling cylindrical objects. Range of diameters of labeled objects: Diameter 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management as recipe management, - Machine speed steplessly adjustable, speed displayed on HMI screen in objects per minute. - The supply magazine is equipped with an object sensor with display of information on the HMI screen - Herma 400 V8L automatic label applicator for working with self-adhesive labels: maximum label height 78 mm, maximum label length 100 mm, Maximum label roll diameter: 400 mm, roll core diameter: 76 , 2 mm standard, (on an additional request, a label feeder can be manufactured for a different diameter of the core and roll, for this it is necessary to specify the required diameters at the time of placing the Order, if they differ from the standard ones), - with a label roll drive, - with a system of preliminary loop winding, - with a motorized waste labeling tape collection unit. - The basic equipment of the machine includes one set of interchangeable parts for one type of object size. Safety cabinet with locking safety mechanism, the machine automatically stops with an error message on the HMI when any door is opened. Processing stations: feeding magazine Labeling station applicator of self-adhesive labels, with a sensor for monitoring the presence of an object "no object - no labeling". unloading store. The performance of the machine depends on the size of the labeled objects and the length of the label, as well as on the required printing system, the number of characters of variable information. For cylindrical objects up to 12 mm in diameter or 1 + 2 ml ampoules, capacity up to 18,000 ampoules per hour. Productivity [ampoules / h] Diameter / output Up to 12 mm 18000 Up to 15 mm 16000 Up to 17 mm 14000 Up to 20 mm 12000 Up to 22 mm 10000 Labeling capacity [vials / h] Diameter Up to 15 mm 16000 Up to 17 mm 14000 Up to 20 mm 12000 Up to 22 mm 10000 Up to 25 mm 9000 Up to 30 mm 8000 Up to 35 mm 7000
| Производительность | До 18000 объектов в час |
| Размеры объектов | Диаметр 9-36 мм |
| Скорость машины | бесступенчатая, скорость отображается в объектах в минуту |
| Высота этикеток | макс. 78 мм |
| Длина этикеток | макс. 100 мм |
| Максимальный диаметр рулона этикеток | 400 мм |
| Диаметр сердечника | стандартный 76,2 мм (при заказе указать требуемый диаметр, если не стандартный) |
Characteristics
Dust collector is an option for the PTK capsule filling machine. Dust is sucked out of the machine and dust collector through this device, which helps the machine to be neat and clean.
Chromatographic systems are used to separate the desired product from the possible impurities it may contain. This can be molecular size exclusion chromatography, affinity chromatography, ion exchange chromatography or hydrophobic chromatography. Pharmabios manufactures fully automated stations for purification and membrane separation processes. Stations can perform various sub-steps of each cleaning process (using chromatography or membrane filtration methods), as well as cleaning and disinfection steps.
| Размеры (мм. ДхШхВ) | 2700 x 1700 x 2200 |
| Диаметр трубки | 1.5 дюйма |
Characteristics
As an option for the PTK High Speed Mixer, the liquid binder is contained separately in its own tank and fed into the spray nozzle. The speed of the pump is controlled by an inverter or compressed air, which regulates the fluid flow.
As an option for the PTK tablet coater, the Hepa filter is equipped with a heat exchanger or dust collector and the air is filtered up to 99.9% (EN 1882 H13). There is also a pressure gauge to indicate when the filter needs to be cleaned/replaced.
The Hanningfield Uni-Dust centrifugal precipitator is specifically designed to recover waste powder from in-house pharmaceutical processes such as compression and encapsulation, typically capturing 90 to 99.9% of waste powder. - Highly efficient design covering 90 - 99.9% - Prevents clogging and replacement of expensive filters in a central vacuum system or vacuum cleaner - Improved lot alignment and product recovery - Virtually zero maintenance costs with no moving parts or filters - Reconstituted powder can be re-introduced - minimizing material wastage and saving money
| Прибл. вес | 12 кг |
| Контактирующие c продуктом детали | нержавеющая сталь 316L |
| Не контактирующие с продуктом детали | нержавеющая сталь 304 |
| Диаметр корпуса циклона | 101.6 мм |
| Диаметр впускной/выпускной трубы | 50.8 мм |
| Диаметр выхода продукта | 63.5 мм |
Characteristics
Stainless steel body, for low to medium viscosity materials Typical dispense liquids: Adhesives, UV adhesives, alcohols/methanol, oils/greases/lubricants, solvents
The Hanningfield Uni-Dust centrifugal precipitator is specifically designed to recover waste powder from in-house pharmaceutical processes such as compression and encapsulation, typically capturing 90 to 99.9% of waste powder. - Highly efficient design covering 90 - 99.9% - Prevents clogging and replacement of expensive filters in a central vacuum system or vacuum cleaner - Improved lot alignment and product recovery - Virtually zero maintenance costs with no moving parts or filters - Reconstituted powder can be re-introduced - minimizing material wastage and saving money
| Прибл. вес | 34 кг |
| Контактирующие c продуктом детали | нержавеющая сталь 316L |
| Не контактирующие с продуктом детали | нержавеющая сталь 304 |
| Диаметр корпуса циклона | 168.2 мм |
| Диаметр впускной/выпускной трубы | 76.2 мм |
| Диаметр выхода продукта | 101.6 мм |
Characteristics
The heat exchanger is an option for the PTK Fluid Bed Dryer. The air is heated through this device and fed into the system. Directly before the blower, pre- and middle filters are installed, which filter the outside air supplied to the heat exchanger.
Chromatographic systems are used to separate the desired product from the possible impurities it may contain. This can be molecular size exclusion chromatography, affinity chromatography, ion exchange chromatography or hydrophobic chromatography. Pharmabios manufactures fully automated stations for purification and membrane separation processes. Stations can perform various sub-steps of each cleaning process (using chromatography or membrane filtration methods), as well as cleaning and disinfection steps.
| Размеры (мм. ДхШхВ) | 2500 x 1500 x 2200 |
| Диаметр трубки | 1 дюйм |
Characteristics
The vacuum conveyor uses negative pressure to gently capture materials for transfer. This process works by creating a pressure differential, pressure equalization creates suction. This principle is used when air is evacuated from a pipeline, creating a negative pressure that has the power to draw solid particles through the pipeline into a vacuum conveyor.
The powder is loaded by a dust collector and discharged by an insulated vacuum conveyor. The finished material is fed through an antistatic hose to a vacuum conveyor (option). The anti-static hose minimizes getting stuck inside the hose, which reduces power transfer time and safely eliminates the risk of static electricity.
The Rotocrusher is a clod crusher (rotary crushing valve) with a minimum throughput of 750 kg/h and a maximum of 3000 kg/h.
| Размеры | DN100, DN150, DN200, DN250 |
| Материалы | нержавеющая сталь EN 1.4404 (AISI 316L) |
| Финишная обработка | Ra 0.5 мкм внутри |
Characteristics
We understand that standard valves are not always suitable for your application and therefore we offer customized solutions for our customers. Most often, modified top and bottom halves connections are required if the standard connection types do not match the connection types on existing equipment.
IFH is an option for the PTK tablet press, an intermediate powder hopper that is mounted on top of the PTK machine. This option is useful where powders require additional agitation before entering the powder feed tube.
