Equipment

The pump rack supplies fluid from the fluid reservoir to the fluidized bed sprayer. By using a special hose for the peristaltic pump head, it can be used in a hygienic environment without harmful emissions. Equipped with a servomotor, it delivers liquid with sufficient force even at low rotation speed, and intuitive visibility is provided by our own program.

Hanningfield Uni-Hoist lifting systems are designed to handle containers such as Intermediate Bulk Containers (IBCs), drums, containers and bins. - Designed for safe and repeatable work in hygienic conditions - Reduced operator stress - "Raise, lower, turn, flip, secure" at the touch of a button - Versatile designs to handle drums, IBCs, machines - just about anything can be lifted

The LBQ-120 machine is designed for applying self-adhesive labels to cylindrical and rectangular cans. The containers are fed onto a conveyor and are detected by a sensor, along which a tape of labels wound on a reel is pulled.

LBQ-120 also has quality control functions with an optional barcode sensor, inkjet/laser printers, and visual print inspection.

"Vial Filling and Capping Machine Type FLL301/G Automatic Linear Vial Filling and Capping Machine # Standard application range: - Filling volume 0.2 - 250ml - Object diameter up to 68mm. - Object height up to 135 mm For bubble diameters over 32 mm, the machine will operate as a 3-head machine with double filling # Standard equipment: - softPLC on embedded PC with Windows 7 (Beckhoff CX 20x0) - 12" HMI color touch screen, with the possibility of 4-level password management like recipe management, - Three-color warning light indicating the status of the machine. # Orange flashing: Jogging enabled. # Red: machine stopped. - Servo-driven conveying system - Servo-driven piston pump stroke and rotation, - Servo-driven height adjustment of the needle assembly, - The speed of the machine is infinitely adjustable, the speed is shown on the display in vials per minute. - Electronic dispensing counter, the number of objects processed is displayed on the HMI - resettable - Change the nominal set to work with vials of the same size. - Support for placing the stopper of the sorting bowl next to the machine. - Sorting bowl for stoppers with a minimum sensor Checking the presence of a stopper on the bottle - Rejection system - Safety cabinet with safety locking mechanism. When only one door is open, the machine stops automatically. - With single-wire numbering Processing stations: -> Turntable feed -> 6 filling stations, dosing with rotary piston pump, - with a rotary piston pump unit for 6 rotary piston pumps, - with the sign "no object - no filling", - with 8 suction pipes, 6 filling pipes, 6 filling needles. -> Cork sorting system - with cup feeder for sorting corks of the same size and type - with guides for feeding stoppers, -> Stopper insertion station - with vacuum gripper and setting lever - with "no object - no stopper" feature, - with adjustable height for full or half insertion of the stopper -> Vial rejection system without stopper - other additional controls possible -> Discharge system Throughput, depending on fill volume, viscosity, object size and type of stopper, up to 18,000 items per hour, according to DIN / ISO 8362 1/4 medium water. including manual control valve - Buffer tank with CIP / SIP capability with level measurement and connection for inert gas supply - Needle cleaning tank (filling and inert gas supply). For the CIP and SIP process, all needles will have to be manually removed from their holders and placed in special CIP/SIP receptacles allowing internal and external cleaning. - Cycle time settings are adjusted via the filling machine's HMI. Media generation and control from the client system Signal exchange with the available CIP / SIP system on site, which must be fixed during the design phase. The process of the CIP/SIP machine respectively the cycle time is set via the HMI of the machine. Process parameters and precise control of CIP and SIP processes are product dependent and must be determined and evaluated by the customer. Pre-cycles when production is stopped: CIP cycle (approx. 40 minutes): - Start CIP / SIP - Purge system - Product filter removal - Leak test / pressure test - Cleaning with PW - Cleaning with WFI - Purge system SIP cycle ( approx. 140 minutes): Inserting the filter of the goods Leak test / pressure test Sterilization Hot air drying Cooling Cycle time for one complete CIP / SIP process ==> approx. 3 hours (subject to confirmation during the test process by the customer) Min. sterilization time = 20 min. Min. sterilization temperature = 121 °C Note: - Machines with CIP / SIP capability cannot be equipped with an inert gas supply system during the filling device, as well as humidification pumps - Liquid cleaning agents, other than purified water or water for injection, is not covered in this quotation. If other cleaners are to be used for the CIP cycle, the customer must provide accurate information about them for material compatibility studies - Does not include pumps with CIP / SIP function, which must be specified separately.

As an option for the PTK tablet coater, the Hepa filter is equipped with a heat exchanger or dust collector and the air is filtered up to 99.9% (EN 1882 H13). There is also a pressure gauge to indicate when the filter needs to be cleaned/replaced.

As an option for the PTK High Speed ​​Mixer, the liquid binder is contained separately in its own tank and fed into the spray nozzle. The speed of the pump is controlled by an inverter or compressed air, which regulates the fluid flow.

High Speed ​​Automatic Labeling Machine Type RE400 Automatic rotary labeling machine for labeling cylindrical objects. The range of diameters of labeled objects in the standard version is 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management and recipe management - Machine speed stepless, speed displayed on the HMI screen in objects per minute . - counter of objects in the feed zone, indication on the HMI - Herma 500 label dispenser for self-adhesive labels: label height: max. 78 mm, label length: max. 100 mm, Maximum label roll diameter: 300 mm, standard core diameter 76, 2 mm By additional agreement, parts of the machine for a labeling reel with a diameter of up to 400 mm and a core (on request) can be developed. - Label roll drive, - Loop pre-winding system, - Motorized liner waste collection unit - One set of replacement parts for one type of object size. Safety cabinet with locking safety mechanism, the machine automatically stops with an error message on the HMI when any door is opened. Processing stations: feeding magazine Labeling station, with object presence control sensor "no object - no labeling". Exit store. The performance of the machine depends on the size of the labeled objects and the length of the label, as well as on the required printing system, the number of characters of variable information.

Cone Mill (Independent Type) The cone mill is installed directly below the product discharge point, which allows the product to be ground to a specified size when discharging by selecting the correct sieve type. -Servo motor control for driving part -Compact structure with built-in servo motor -Easy and fast touch screen operation -Monitoring of current position and torque values ​​on screen with graphical display -Providing screens of various types and sizes, including screens for wet and dry granulation. -Easy connection for wet or dry grinding mill together with vacuum conveyor and hopper

We understand that standard valves are not always suitable for your application and therefore we offer customized solutions for our customers. Most often, modified top and bottom halves connections are required if the standard connection types do not match the connection types on existing equipment.

Chromatographic systems are used to separate the desired product from the possible impurities it may contain. This can be molecular size exclusion chromatography, affinity chromatography, ion exchange chromatography or hydrophobic chromatography. Pharmabios manufactures fully automated stations for purification and membrane separation processes. Stations can perform various sub-steps of each cleaning process (using chromatography or membrane filtration methods), as well as cleaning and disinfection steps.

ROTA tunnels are suitable for sterilization and depyrogenation of ampoules, vials and bottles. The availability of various tunnel sizes with different capacities allows you to optimally match the needs of your release forms. Low energy consumption The sterility of containers and closures is an important criterion when filling the solution for injection. Therefore, our high-level technological approach is to achieve the required high temperatures at a constant level by using the principle of heated air flow. Continuous depyrogenation is guaranteed by circulating hot air sterilization in the treatment areas of the tunnel. More than just hot air The ROTA tunnel with integrated control and electronics is characterized by its small dimensions. Optimized air handling based on differential pressure measurements,

The PM Series PTK High Performance Mixers are designed for fast and efficient mixing of dry mixes and formulations as well as wet granulation using the combined action of paddle, chopper and liquid binders.

The mixing process can be fully automated and adjusted to optimal environmental conditions, guaranteeing exceptional product stability time after time.

The PTK tablet press option with an open feeder is designed for pellets with good fluidity or for those materials that are not fed efficiently through a mechanical feeder (force feed). Switching between mechanical feeder and open feeder is easy. Both types of feeders use the same hopper.

The heat exchanger is an option for the PTK Fluid Bed Dryer. The air is heated through this device and fed into the system. Directly before the blower, pre- and middle filters are installed, which filter the outside air supplied to the heat exchanger.

The vacuum conveyor uses negative pressure to gently capture materials for transfer. This process works by creating a pressure differential, pressure equalization creates suction. This principle is used when air is evacuated from a pipeline, creating a negative pressure that has the power to draw solid particles through the pipeline into a vacuum conveyor.

Dec Group experts offer full support for integrating the serialization process into the pharmaceutical supply chain. Our experience and advice will help you integrate this process into your operating system in accordance with the standards you specify, as well as international and local regulations. Dec offers an end-to-end solution that combines specialized software, related robotics, and vision and printing components. Our serialization equipment is designed to simplify the pharmaceutical packaging process while meeting all of your specific requirements with a focus on overall equipment compatibility.

The flexible and modular Kraemer UTS tablet testing system fully automatically measures the weight, thickness, diameter and hardness of round tablets, oblong tablets, capsules and similar products. The system can be stand-alone or connected to a machine. When connected to the machine, the sampling device will send control signals to the PTK machine to control the machine settings.

Chromatographic systems are used to separate the desired product from the possible impurities it may contain. This can be molecular size exclusion chromatography, affinity chromatography, ion exchange chromatography or hydrophobic chromatography. Pharmabios manufactures fully automated stations for purification and membrane separation processes. Stations can perform various sub-steps of each cleaning process (using chromatography or membrane filtration methods), as well as cleaning and disinfection steps.

Medium Volume Square Containers (IBC) are manufactured to specification with standard capacities ranging from 150 to 1000 liters in round and square geometries.