Equipment

As an option for the PTK tablet press, the powder feeder automatically feeds the powder into the main powder hopper of the machine using vacuum. If the level of powder in the hopper is low, a signal activated by the sensor starts the vacuum pump, which starts the powder supply.

Machine models RWM180-400 are an advanced technological solution for the internal washing of ampoules and vials. The servo-driven system allows you to simultaneously increase the cleaning efficiency and reduce the time for changing format parts. An extensive list of accessories provides the possibility of flexible customization to individual requirements.

Pneumatic cylinder opening of the tank lid is an option for the PTK high speed mixer. The container lid is automatically lifted by an air cylinder at the touch of a button.

HCP312 high efficiency automatic corrugated box packer. The modular design of the machine allows it to be adapted to specific customer requirements.

Boxes are closed with adhesive tape or with hot glue. The unique design of the machine enables easy integration with the aggregation systems increasingly required by the pharmaceutical industry.

The powder loader is an option for the PTK capsule filling machine. The vacuum effect automatically feeds the powder into the main hopper. If there is not enough powder in the hopper, a signal activated by the sensor starts the vacuum pump, which starts the powder supply. The control panel and powder loader are combined and consist of a hopper and a suction pipe, as well as an antistatic connecting hose and an air hose.

Hanningfield Uni-Connect silicone connectors are designed to provide a quick and hygienic connection for dust-tight transfer of powder between joints.

Hanningfield Uni-Hoist lifting systems are designed to handle containers such as Intermediate Bulk Containers (IBCs), drums, containers and bins. - Designed for safe and repeatable work in hygienic conditions - Reduced operator stress - "Raise, lower, turn, flip, secure" at the touch of a button - Versatile designs to handle drums, IBCs, machines - just about anything can be lifted

The PM-C series PTK high-speed mixers with a special blade agitator are designed for mixing and granulating powders in the laboratory.

Interchangeable tank design minimizes cleanup time and material wastage for maximum production flexibility.

The option for the PTK tablet press, the built-in powder loader, works in the same way as the standard powder loader, however the control systems are built into the PTK machine itself. This gives a more compact system in confined spaces.

Our self-contained, ready-to-use design provides a functional clean space anywhere, anytime. Whether you want to expand production, R&D or manufacturing capacity at an existing facility, in a remote location or around the world, MCR (mobile clean rooms) can be transported and fully commissioned faster than other clean room options. Our pre-engineered MCRs provide a fast and flexible cleanroom manufacturing space without the significant time and cost associated with more traditional cleanroom options.

"Vial Filling and Capping Machine Type FLL301/G Automatic Linear Vial Filling and Capping Machine # Standard application range: - Filling volume 0.2 - 250ml - Object diameter up to 68mm. - Object height up to 135 mm For bubble diameters over 32 mm, the machine will operate as a 3-head machine with double filling # Standard equipment: - softPLC on embedded PC with Windows 7 (Beckhoff CX 20x0) - 12" HMI color touch screen, with the possibility of 4-level password management like recipe management, - Three-color warning light indicating the status of the machine. # Orange flashing: Jogging enabled. # Red: machine stopped. - Servo-driven conveying system - Servo-driven piston pump stroke and rotation, - Servo-driven height adjustment of the needle assembly, - The speed of the machine is infinitely adjustable, the speed is shown on the display in vials per minute. - Electronic dispensing counter, the number of objects processed is displayed on the HMI - resettable - Change the nominal set to work with vials of the same size. - Support for placing the stopper of the sorting bowl next to the machine. - Sorting bowl for stoppers with a minimum sensor Checking the presence of a stopper on the bottle - Rejection system - Safety cabinet with safety locking mechanism. When only one door is open, the machine stops automatically. - With single-wire numbering Processing stations: -> Turntable feed -> 6 filling stations, dosing with rotary piston pump, - with a rotary piston pump unit for 6 rotary piston pumps, - with the sign "no object - no filling", - with 8 suction pipes, 6 filling pipes, 6 filling needles. -> Cork sorting system - with cup feeder for sorting corks of the same size and type - with guides for feeding stoppers, -> Stopper insertion station - with vacuum gripper and setting lever - with "no object - no stopper" feature, - with adjustable height for full or half insertion of the stopper -> Vial rejection system without stopper - other additional controls possible -> Discharge system Throughput, depending on fill volume, viscosity, object size and type of stopper, up to 18,000 items per hour, according to DIN / ISO 8362 1/4 medium water. including manual control valve - Buffer tank with CIP / SIP capability with level measurement and connection for inert gas supply - Needle cleaning tank (filling and inert gas supply). For the CIP and SIP process, all needles will have to be manually removed from their holders and placed in special CIP/SIP receptacles allowing internal and external cleaning. - Cycle time settings are adjusted via the filling machine's HMI. Media generation and control from the client system Signal exchange with the available CIP / SIP system on site, which must be fixed during the design phase. The process of the CIP/SIP machine respectively the cycle time is set via the HMI of the machine. Process parameters and precise control of CIP and SIP processes are product dependent and must be determined and evaluated by the customer. Pre-cycles when production is stopped: CIP cycle (approx. 40 minutes): - Start CIP / SIP - Purge system - Product filter removal - Leak test / pressure test - Cleaning with PW - Cleaning with WFI - Purge system SIP cycle ( approx. 140 minutes): Inserting the filter of the goods Leak test / pressure test Sterilization Hot air drying Cooling Cycle time for one complete CIP / SIP process ==> approx. 3 hours (subject to confirmation during the test process by the customer) Min. sterilization time = 20 min. Min. sterilization temperature = 121 °C Note: - Machines with CIP / SIP capability cannot be equipped with an inert gas supply system during the filling device, as well as humidification pumps - Liquid cleaning agents, other than purified water or water for injection, is not covered in this quotation. If other cleaners are to be used for the CIP cycle, the customer must provide accurate information about them for material compatibility studies - Does not include pumps with CIP / SIP function, which must be specified separately.

High Speed ​​Automatic Labeling Machine Type RE400 Automatic rotary labeling machine for labeling cylindrical objects. The range of diameters of labeled objects in the standard version is 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management and recipe management - Machine speed stepless, speed displayed on the HMI screen in objects per minute . - counter of objects in the feed zone, indication on the HMI - Herma 500 label dispenser for self-adhesive labels: label height: max. 78 mm, label length: max. 100 mm, Maximum label roll diameter: 300 mm, standard core diameter 76, 2 mm By additional agreement, parts of the machine for a labeling reel with a diameter of up to 400 mm and a core (on request) can be developed. - Label roll drive, - Loop pre-winding system, - Motorized liner waste collection unit - One set of replacement parts for one type of object size. Safety cabinet with locking safety mechanism, the machine automatically stops with an error message on the HMI when any door is opened. Processing stations: feeding magazine Labeling station, with object presence control sensor "no object - no labeling". Exit store. The performance of the machine depends on the size of the labeled objects and the length of the label, as well as on the required printing system, the number of characters of variable information.

Pneumatic, especially suitable for abrasive and two-component media Dispensing materials: Adhesives, UV adhesives, acids, alcohol/methanol, anaerobics, bases, cyanoacrylate, oils/greases/lubricants, silicone (RTV)/gels, solder masks/pastes/PVA , solvent

Pneumatic, especially suitable for abrasive and two-component media Dispensing materials: Adhesives, UV adhesives, acids, alcohol/methanol, anaerobics, bases, cyanoacrylate, oils/greases/lubricants, silicone (RTV)/gels, solder masks/pastes/PVA , solvent

The LBQ-120 machine is designed for applying self-adhesive labels to cylindrical and rectangular cans. The containers are fed onto a conveyor and are detected by a sensor, along which a tape of labels wound on a reel is pulled.

LBQ-120 also has quality control functions with an optional barcode sensor, inkjet/laser printers, and visual print inspection.

The lightweight rotary valve is suitable for the pharmaceutical, chemical and food industries. - Delivers large volumes of powder at a controlled rate. - cGMP design - Easy to install - top and bottom halves connections can be supplied to match customer's existing ones. The valve is powered by a pneumatic actuator requiring a connection to compressed air, which means no wiring and simplifies valve testing in ATEX areas. - All parts are easily disassembled for easy cleaning and replacement of wear parts. - All contact parts are made of 316L steel, and non-metal parts are FDA compliant. Full documentation is provided with each valve. - Can be supplied with a small gap between rotor and gasket to prevent gasket friction with each revolution.

- Stops powder flow allowing unloading when needed. Ideal for use on IBCs and containers. - cGMP design - Easy to install - top and bottom halves connections can be supplied to match customer's existing ones. - All parts can be easily disassembled for easy cleaning and replacement of wear parts. - All contact parts are made of 316L steel, and non-metal parts are FDA compliant. Full documentation is provided with each valve. - Can be supplied with a drive to automate the unloading if the manual lever is not suitable. - The valve can be equipped with various accessories to improve its performance, such as a positioner, when the customer wants to control the angle of the damper,

Manual, up to 3.5 bar Dispensing materials: Adhesives, UV adhesives, acids, alcohol/methanol, anaerobics, bases, cyanoacrylate, oils/greases/greases, silicone (RTV)/gels, solder masks/pastes/PVA, thinner

Removes external dust from finished capsules and transports them upwards for discharge into the product container.