Equipment

The Ultra Mixer series are vacuum homogenizers. The main functions are homogenization, emulsification, mixing and defoaming. A mixing part that provides high speed shear for homogenization and a counter-rotating scraper part that mixes the product at low speed. Heating, cooling and vacuum devices are designed to work with various products in the cosmetic, pharmaceutical, food and chemical industries. The high power homogenizer, mounted on the bottom of the tank, works efficiently with small batches. Typically used for low to high viscosity products.

The PTK Tablet Press Calibration Kit option allows you to calibrate the load cells installed on the PTK machine. The kit includes some elements for mounting the load cell and a certificate of conformity to national calibration standards.

Woowon designs customized faucets. They are optimized for product specifications and process performance based on the accumulated know-how of paddle mixer selection. The range we offer ranges from a simple agitator that does not require temperature control to a sophisticated planetary mixer with two sets of agitators that incorporate offset shafts while the mixer bowl remains stationary for very high performance.

CIP rack and nozzles are an option for the PTK high speed mixer. High pressure water is sprayed through specially placed jets to clean the inside of the tank. The nozzles are easy to remove and reassemble.

HCP312 high efficiency automatic corrugated box packer. The modular design of the machine allows it to be adapted to specific customer requirements.

Boxes are closed with adhesive tape or with hot glue. The unique design of the machine enables easy integration with the aggregation systems increasingly required by the pharmaceutical industry.

The PM-C series PTK high-speed mixers with a special blade agitator are designed for mixing and granulating powders in the laboratory.

Interchangeable tank design minimizes cleanup time and material wastage for maximum production flexibility.

"Vial Filling and Capping Machine Type FLL301/G Automatic Linear Vial Filling and Capping Machine # Standard application range: - Filling volume 0.2 - 250ml - Object diameter up to 68mm. - Object height up to 135 mm For bubble diameters over 32 mm, the machine will operate as a 3-head machine with double filling # Standard equipment: - softPLC on embedded PC with Windows 7 (Beckhoff CX 20x0) - 12" HMI color touch screen, with the possibility of 4-level password management like recipe management, - Three-color warning light indicating the status of the machine. # Orange flashing: Jogging enabled. # Red: machine stopped. - Servo-driven conveying system - Servo-driven piston pump stroke and rotation, - Servo-driven height adjustment of the needle assembly, - The speed of the machine is infinitely adjustable, the speed is shown on the display in vials per minute. - Electronic dispensing counter, the number of objects processed is displayed on the HMI - resettable - Change the nominal set to work with vials of the same size. - Support for placing the stopper of the sorting bowl next to the machine. - Sorting bowl for stoppers with a minimum sensor Checking the presence of a stopper on the bottle - Rejection system - Safety cabinet with safety locking mechanism. When only one door is open, the machine stops automatically. - With single-wire numbering Processing stations: -> Turntable feed -> 6 filling stations, dosing with rotary piston pump, - with a rotary piston pump unit for 6 rotary piston pumps, - with the sign "no object - no filling", - with 8 suction pipes, 6 filling pipes, 6 filling needles. -> Cork sorting system - with cup feeder for sorting corks of the same size and type - with guides for feeding stoppers, -> Stopper insertion station - with vacuum gripper and setting lever - with "no object - no stopper" feature, - with adjustable height for full or half insertion of the stopper -> Vial rejection system without stopper - other additional controls possible -> Discharge system Throughput, depending on fill volume, viscosity, object size and type of stopper, up to 18,000 items per hour, according to DIN / ISO 8362 1/4 medium water. including manual control valve - Buffer tank with CIP / SIP capability with level measurement and connection for inert gas supply - Needle cleaning tank (filling and inert gas supply). For the CIP and SIP process, all needles will have to be manually removed from their holders and placed in special CIP/SIP receptacles allowing internal and external cleaning. - Cycle time settings are adjusted via the filling machine's HMI. Media generation and control from the client system Signal exchange with the available CIP / SIP system on site, which must be fixed during the design phase. The process of the CIP/SIP machine respectively the cycle time is set via the HMI of the machine. Process parameters and precise control of CIP and SIP processes are product dependent and must be determined and evaluated by the customer. Pre-cycles when production is stopped: CIP cycle (approx. 40 minutes): - Start CIP / SIP - Purge system - Product filter removal - Leak test / pressure test - Cleaning with PW - Cleaning with WFI - Purge system SIP cycle ( approx. 140 minutes): Inserting the filter of the goods Leak test / pressure test Sterilization Hot air drying Cooling Cycle time for one complete CIP / SIP process ==> approx. 3 hours (subject to confirmation during the test process by the customer) Min. sterilization time = 20 min. Min. sterilization temperature = 121 °C Note: - Machines with CIP / SIP capability cannot be equipped with an inert gas supply system during the filling device, as well as humidification pumps - Liquid cleaning agents, other than purified water or water for injection, is not covered in this quotation. If other cleaners are to be used for the CIP cycle, the customer must provide accurate information about them for material compatibility studies - Does not include pumps with CIP / SIP function, which must be specified separately.

The LBQ-120 machine is designed for applying self-adhesive labels to cylindrical and rectangular cans. The containers are fed onto a conveyor and are detected by a sensor, along which a tape of labels wound on a reel is pulled.

LBQ-120 also has quality control functions with an optional barcode sensor, inkjet/laser printers, and visual print inspection.

Chromatographic systems are used to separate the desired product from the possible impurities it may contain. This can be molecular size exclusion chromatography, affinity chromatography, ion exchange chromatography or hydrophobic chromatography. Pharmabios manufactures fully automated stations for purification and membrane separation processes. Stations can perform various sub-steps of each cleaning process (using chromatography or membrane filtration methods), as well as cleaning and disinfection steps.

High Speed ​​Automatic Labeling Machine Type RE400 Automatic rotary labeling machine for labeling cylindrical objects. The range of diameters of labeled objects in the standard version is 9 - 36 mm. Standard equipment: - softPLC on embedded PC with Windows 10 (Beckhoff CX 20x0) - 12" HMI color touch screen with 4-level password management and recipe management - Machine speed stepless, speed displayed on the HMI screen in objects per minute . - counter of objects in the feed zone, indication on the HMI - Herma 500 label dispenser for self-adhesive labels: label height: max. 78 mm, label length: max. 100 mm, Maximum label roll diameter: 300 mm, standard core diameter 76, 2 mm By additional agreement, parts of the machine for a labeling reel with a diameter of up to 400 mm and a core (on request) can be developed. - Label roll drive, - Loop pre-winding system, - Motorized liner waste collection unit - One set of replacement parts for one type of object size. Safety cabinet with locking safety mechanism, the machine automatically stops with an error message on the HMI when any door is opened. Processing stations: feeding magazine Labeling station, with object presence control sensor "no object - no labeling". Exit store. The performance of the machine depends on the size of the labeled objects and the length of the label, as well as on the required printing system, the number of characters of variable information.

ROTA tunnels are suitable for sterilization and depyrogenation of ampoules, vials and bottles. The availability of various tunnel sizes with different capacities allows you to optimally match the needs of your release forms. Low energy consumption The sterility of containers and closures is an important criterion when filling the solution for injection. Therefore, our high-level technological approach is to achieve the required high temperatures at a constant level by using the principle of heated air flow. Continuous depyrogenation is guaranteed by circulating hot air sterilization in the treatment areas of the tunnel. More than just hot air The ROTA tunnel with integrated control and electronics is characterized by its small dimensions. Optimized air handling based on differential pressure measurements,

The PM Series PTK High Performance Mixers are designed for fast and efficient mixing of dry mixes and formulations as well as wet granulation using the combined action of paddle, chopper and liquid binders.

The mixing process can be fully automated and adjusted to optimal environmental conditions, guaranteeing exceptional product stability time after time.

The Ultra Mixer series are vacuum homogenizers. The main functions are homogenization, emulsification, mixing and defoaming. A mixing part that provides high speed shear for homogenization and a counter-rotating scraper part that mixes the product at low speed. Heating, cooling and vacuum devices are designed to work with various products in the cosmetic, pharmaceutical, food and chemical industries. The high power homogenizer, mounted on the bottom of the tank, works efficiently with small batches. Typically used for low to high viscosity products.

Chromatographic systems are used to separate the desired product from the possible impurities it may contain. This can be molecular size exclusion chromatography, affinity chromatography, ion exchange chromatography or hydrophobic chromatography. Pharmabios manufactures fully automated stations for purification and membrane separation processes. Stations can perform various sub-steps of each cleaning process (using chromatography or membrane filtration methods), as well as cleaning and disinfection steps.

The PTS Powder Transfer System® is a vacuum and pressure based powder transfer system that eliminates the need for gravity unloading. The unique technology allows the transport of powders with different characteristics.

PTS not only provides complete process isolation, but also saves time. The principle of operation ensures that there is no product segregation and particle damage during transfer, and eliminates the risk of electrostatic charge buildup.

The design of the PTS allows CIP/SIP cleaning and sterilization.

More than 5,000 PTS systems are in use worldwide for applications ranging from loading reactors to unloading centrifuges or packing powders in highly isolated environments.

The PF-1000H is an automatic capsule filling machine for powders, pellets or tablets, equipped with a WIP washing system, glove ports and inflatable seals for enhanced isolation.

Powder-to-powder mixing using a filter / High-speed mixer, effective for mixing materials of various compositions / Stainless steel parts in contact with the product, mirror polished / Discharge of the product with an air bottle

This pill duster and metal detector saves valuable production time by combining two functions into one.

Stainless steel needle valve for accurate dosing of low to medium viscosity liquids Dosing material: Adhesives, UV adhesives, alcohols/methanol, oils/greases/lubricants

The Ultra Mixer series are vacuum homogenizers. The main functions are homogenization, emulsification, mixing and defoaming. A mixing part that provides high speed shear for homogenization and a counter-rotating scraper part that mixes the product at low speed. Heating, cooling and vacuum devices are designed to work with various products in the cosmetic, pharmaceutical, food and chemical industries. The high power homogenizer, mounted on the bottom of the tank, works efficiently with small batches. Typically used for low to high viscosity products.